What is Turnkey PCB Assembly


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Turnkey PCB assembly is a new solution provided to customers, providing customers with a whole of printed circuit board design assembly services.

Turnkey PCB assembly refers to the service that provides the entire printed circuit board design assembly solution from PCB design to product shipping.

These include printed circuit board design, material procurement, PCB assembly, testing, etc. Turnkey PCB assembly services can simplify the production process and reduce time and resources in the printed circuit board design assembly process.

Importance of PCB Assembly

As we all know, PCB assembly is a crucial link in the manufacture of electronic devices. All electronic products must go through this link. PCB assembly determines the quality, reliability, and function of electronic devices. The importance of PCB assembly in consumer electronics is shown in the following aspects:

As a carrier to support electronic components

PCB is a medium that provides a platform. It is a carrier and support for the electrical connection of electronic components. Through PCB, various electronic components attach to realize circuit functions.

Increase productivity

PCB assembly can be high-volume production, improving production efficiency. On the market, Most large PCB manufacturers use automated equipment to make PCB assembly faster and more accurate, thereby reducing production costs.

Optimizing PCB Design

During the PCB assembly process, defects and problems of PCB will fed back to the PCB designer on time. Based on these problems, the designer can adjust or optimize the PCB design solution to improve the manufacturability and functionality of the product.

Ensure product quality

During the entire PCB assembly process, the equipment will detect whether the quality and performance satisfy the design requirements after each step is completed.

Turnkey PCB Assembly Classification

Turnkey PCB assembly has whole turnkey and partial turnkey.

Full turnkey PCB assembly service refers to all processes from procurement to assembly completed by the PCB manufacturer. It does not include boxing, programming, shipping, and other value-added services. Highqualitypcb also provides you with value-added services. It is a good choice for customers who are short of time.

Partial turnkey PCB assembly service refers to the customer providing PCB boards and components or some core components and consigned PCB assembly. Partial turnkey PCB assembly is the first choice for customers with inventory.

Full Turnkey PCB Assembly Process

Customers provide PCB design and BOM

PCB design is designers designing PCB schematics and circuit diagrams based on the specific functional requirements of the product. After checking that they are correct, give them to our PCB manufacturers for PCB prototypes and high-volume production.

BOM is the list of electronic components and other auxiliary materials. Customers select the corresponding materials based on product performance requirements and provide them to our manufacturers.

Materials procurement

Material procurement includes the procurement of electronic components and other wire materials. Electronic components mainly include integrated circuits, resistors, capacitors, transistors, etc. Before purchasing, we should analyze the components list provided by the customer to determine the quantity, specifications, type, and quality requirements of the parts.

PCB Manufacturing and Assembly

PCB manufacturing is the product of PCB bare boards through PCB prototype, copper printing, etching, lamination, drilling, electroplating, silk screen printing, and PCB testing series of processing. I won't describe it in detail here, and we will write an article about the PCB manufacturing process later.

PCB assembly refers to assembling various electronic components' processes on the bare PCB board. PCBA mainly includes SMT patches, reflow soldering, PCBA testing, and other process flows.

For specific industrial operation processes, you can jump to the webpage:Process flow of printed circuit board assembly

Final testing and quality assurance

This step ensures that the product meets the quality standards expected by production. Visual inspection is the most common method. Workers will carefully check the appearance of the PCB, including printing quality, solder joints, component location and arrangement, etc. After defects are discovered, the PCB is repaired on time, ensuring high-quality products get to customers.


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Other service

We also provide services that include programming, final enclosure assembly, coating, shipping, etc. At Highqualitypcb we can provide customers with a one-stop PCB turnkey solution.

Advantages of Turnkey PCB Assembly

Purchasing turnkey PCB assembly services can simplify obtaining high-quality PCB products of the process. The benefits include the following:

Focus on PCB design

If you use turnkey PCB assembly services, you don't need to worry about all the PCB manufacturing and assembly work except design. You can put a lot of energy into PCB design to research more high-performance products. As a professional PCB manufacturer, we will solve the whole turnkey PCB manufacturing and assembly problems for you.

Quality assurance

We will strictly purchase the BOM materials provided by you, and counterfeit parts are impossible to appear. Unauthorized replacement of electronic components is prohibited to ensure the quality of PCB from the source.

Save costs

You don't need to bear the material transportation and storage costs during the whole process. Not only that, we at Highqualitypcb have a complete and stable supply chain, and we can buy high-quality and low-priced PCB components. The turnkey PCB assembly price will naturally drop.

Convenience

With turnkey PCB assembly services, you only need to cooperate with one PCB manufacturer, reduce technical communication time, and complete PCB assembly in a short time.

Information you need before choosing turnkey assembly services

· BOM Bill of Materials

· Gerber Files

· PCB size information

· Packaging and Shipping Information

· Summarize

In summary

Turnkey PCB assembly is used in different industries: consumer electronics, medical devices, automotive, etc.

By using turnkey PCB assembly services, customers can save time and cost while getting products that meet the design performance. If you want to simplify the PCB assembly process, contact us! Highqualitypcb will provide you with the most worry-free PCB turnkey solution.

Get the most worry-free PCB turnkey solution